SWASTIK MAHAMUNIsoftware × AI
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[03] // CASE STUDY
Robotics & Embedded Systems[ In Incubation ]

VYOM

Autonomous Industrial Mobile Robot

Selected for CRiEYA L3 Incubation Funding Stage

An autonomous mobile robot platform concept engineered for indoor factory and warehouse material transfer. Integrates 2D LiDAR SLAM, obstacle avoidance, and split compute between high-level navigation and real-time motor control.

Core Competencies & Focus
INDUSTRIAL ROBOTICSAUTONOMOUS NAVIGATIONCOMPUTER VISIONENVIRONMENTAL MONITORING
SPATIAL TOPOLOGY // 2D LIDAR OCCUPANCY
RACK_A // STORAGERACK_B // SORTINGINBOUND_STAGING_AREAHUMAN PROXIMITY [2.0M ZONE]FORKLIFT_03[DEST: BAY_08 // INBOUND]
ROBOT_POSE // 2D TOPOLOGY
CORRIDOR: AISLE_02 · HEADING: 115°
MODE: AUTONOMOUS WAYPOINT TRACKING
ABSTRACT SPATIAL PERCEPTION & OCCUPANCY TOPOLOGYCONCEPTUAL INDUSTRIAL AMR SIMULATION · NOT A LIVE DASHBOARD
[01] //SECTIONOperating Domain

The Environment

Operational requirements within structured indoor industrial facilities

Indoor industrial environments such as warehouses, manufacturing plants, and logistics distribution hubs present structured yet dynamic operating conditions. Moving materials reliably through these spaces requires autonomous platforms engineered around five core spatial capabilities:

01 // Structured Navigation

Traversing rectilinear warehouse aisles and shared corridors reliably while maintaining continuous spatial alignment.

02 // Obstacle & Personnel Detection

Identifying moving factory operators, material handling equipment, and stationary pallets to avoid collisions.

03 // Visual Information Understanding

Extracting meaningful visual context from the surroundings, including optical fiducial tags for docking and terminal handling.

04 // Environmental Monitoring

Tracking atmospheric metrics, air quality, and hazardous thermal shifts across enclosed plant sectors.

05 // Safety-Oriented Behaviors

Operating with deterministic fail-safe mechanisms, dynamic deceleration zones, and emergency stop interlocks to ensure safe coexistence with facility personnel.

[02] //SECTIONArchitecture Pipeline

System Concept

Ordered progression from sensory perception to physical action

The autonomy architecture of VYOM is conceived as an ordered progression from raw spatial intake through physical execution. Each stage isolates responsibilities to ensure predictable, safe operation within indoor industrial spaces.

STAGE 01 // CONCEPT LAYER

PERCEPTION

SYSTEM ARCHITECTURE STRATUM
// FACTUAL CONCEPT DEFINITION

Understanding people, obstacles, tags and relevant environmental information through sensors and vision.

Represents an isolated conceptual subsystem within the autonomous robotics hierarchy, establishing clean abstraction boundaries between sensory intake, analytical modeling, and physical motor torque.

LAYER INPUTSensors & Optical Streams
LAYER OUTPUTSpatial & Object Entities

Architectural Boundary: These represent fundamental conceptual system layers. In keeping with factual engineering rigor, they define functional requirements and subsystem boundaries rather than claiming specific unverified planner or benchmark implementations.

[03] //SECTIONSensory Awareness

Perception

Spatial observation and multi-target entity categorization

// SIX CONCEPTUAL PERCEPTION DOMAINS
PERCEPTION FIELD // CONCENTRIC OBSERVATIONTARGET: PEOPLE
VYOM COREPEOPLEOBSTACLESTAGSFIRESMOKEENVIRONMENT
People // OPERATIONAL ROLESafety

Projects a protective spatial envelope to trigger deceleration and prevent close encounters.

[04] //SECTIONHardware Architecture

The Platform

Subsystem integration and dual-tier compute topology

// DESIGN ENVELOPE REQUIREMENTTARGET PAYLOAD
150–200 KG
SPECIFICATION CLASSIFICATION:

Target design specification for structural sizing and material transport capacity. Subject to physical prototype validation.

SUBSYSTEM // 01

Mobile Base

Physical locomotion and structural load bearing

Differential drive chassis engineered to accommodate industrial payloads across level factory floors.

SUBSYSTEM // 02NVIDIA Jetson + ESP32

Onboard Compute

Hierarchical split-processing architecture

Separates high-level perception and path formulation from deterministic real-time motor actuation.

SUBSYSTEM // 032D LiDAR + Computer Vision

Perception Suite

Spatial boundary acquisition & visual feature tracking

Combines planar laser scanning for boundaries with optical cameras for entity and tag recognition.

SUBSYSTEM // 04ROS 2 Middleware

Navigation Layer

Occupancy mapping & motion planning

Coordinates coordinate transformations, occupancy grid mapping, and trajectory guidance.

SUBSYSTEM // 05

Environmental Sensing

Corridor climate and atmospheric monitoring

Collects ambient industrial telemetry including temperature, particulate matter, and safety hazards.

SUBSYSTEM // 06UART / Serial Protocol

Inter-Process Bridge

Low-latency communication substrate

Bridges ROS 2 navigation nodes on the compute accelerator to low-level microcontroller motor drivers.

SUBSYSTEM // 07

Safety-Oriented Systems

Hardware and software failsafe interlocks

Hardware emergency stop circuits, deceleration envelopes, and watchdogs ensuring safe aisle coexistence.

// DUAL-TIER COMPUTE ARCHITECTURESEPARATION OF CONCERNS
HIGH-LEVEL COMPUTENVIDIA JETSON

Hosts asynchronous compute-intensive processes: 2D LiDAR point ingest, occupancy costmap generation, computer vision object classification, and global trajectory planning under ROS 2.

DETERMINISTIC CONTROLESP32 MICROCONTROLLER

Executes time-critical low-latency loops: motor PID velocity control, quadrature wheel encoder tracking, emergency stop hardware monitoring, and deterministic fail-safe triggers.

[05] //SECTIONSafety Systems

Safety & Environment

Atmospheric monitoring and thermal hazard detection capabilities

ENV-AQ
PM2.5VOCCO₂

Air Quality & Particulate

Monitors warehouse ambient air quality and volatile concentrations in enclosed bays.

SYSTEM BEHAVIOR:

Identifies deteriorating air quality conditions and alerts maintenance personnel.

ENV-TC
Ambient TemperatureRelative Humidity

Thermal & Climate

Tracks atmospheric shifts and hot spots across material storage aisles.

SYSTEM BEHAVIOR:

Maintains climate awareness for temperature-sensitive inventory and machine overheating.

SAF-SMK
Optical ObscurationAirborne Particulates

Smoke & Particulate Detection

Detects early smoke development along active transit corridors.

SYSTEM BEHAVIOR:

Initiates path avoidance around affected aisles and broadcasts immediate facility alerts.

SAF-FLM
Infrared SignaturesRapid Thermal Delta

Flame & Thermal Signatures

Monitors unexpected open flame or rapid heat spikes within the operating perimeter.

SYSTEM BEHAVIOR:

Triggers immediate mobile base halt, safe standstill interlock, and emergency telemetry dispatch.

CONCEPT CLARIFICATION // SAFETY & FIRE HAZARD HANDLING

Smoke and fire capabilities within VYOM are conceived strictly around early detection, localized corridor alert broadcasting, and obstacle rerouting. Any supplementary water-mist or extinguishing mechanisms discussed in the concept architecture represent prospective safety subsystem exploratory designs, rather than validated operational firefighting hardware.

[06] //SECTIONSpatial Topology

Industrial Environment

Structured indoor facility layout, transit corridors, and zoning

VYOM is designed for structured indoor industrial environments—such as manufacturing floors, distribution centers, and warehouse aisles—navigating predictable geometries while adaptively reacting to dynamic human and vehicular presence.

VYOM Industrial Environment Spatial LiDAR Floor Plan
TOPOLOGY // RECTILINEAR WAREHOUSE GRID
STATUS: SPATIAL CONCEPT MODEL
Composite View:Complete spatial representation of the structured indoor facility layout.
STRUCTURED INDOOR GEOMETRY · NOT A LIVE CUSTOMER INSTALLATION
[07] //SECTIONFacility Infrastructure

Nodal System

Distributed stationary checkpoint beacons for localized sensing

The conceptual architecture includes auxiliary distributed nodes placed at fixed checkpoints throughout the facility. These stationary units complement the mobile robot by gathering localized environmental telemetry and providing spatial reference signals along transit corridors.

// CONCEPTUAL TOPOLOGY TREE
VYOM [MOBILE PLATFORM]
├──NODE 01(Corridor North Checkpoint)
├──NODE 02(Storage Bay Checkpoint)
├──NODE 03(Docking Boundary Checkpoint)
└──NODE N(Scalable Perimeter Checkpoints)
TOPOLOGY TYPE: DISTRIBUTED AMBIENT MONITORING
// STATIONARY NODE ARCHITECTURE COMPONENTS
ELEMENT // 01
ESP-Based Controller

Low-power microcontroller handling periodic sensor reads and telemetry packaging.

ELEMENT // 02
Environmental Sensing

Monitors ambient air quality and volatile atmospheric shifts at fixed points.

ELEMENT // 03
Temperature Sensing

Measures local thermal gradients across high-density storage bays.

ELEMENT // 04
Infrared (IR) Sensing

Short-range obstacle / presence detection and line-of-sight monitoring.

ELEMENT // 05
Battery Power Source

Self-contained DC power enabling flexible wall or column mounting without complex cabling.

ELEMENT // 06
Industrial Enclosure

Ruggedized casing protecting electronics from warehouse dust and mechanical contact.

[08] //SECTIONOperational Lifecycle

Docking & Control

Terminal replenishment lifecycle and operator interaction modes

// REPLENISHMENT LIFECYCLECONCEPTUAL DOCKING SEQUENCE
STAGE 01
ROBOT

Approaches designated terminal charging zone under broad LiDAR navigation.

STAGE 02
DOCK

Engages close-range optical fiducial alignment to mate contact terminals with the base.

STAGE 03
CHARGE

Initiates power transfer via charging pads while maintaining low-power sleep telemetry.

STAGE 04
READY

Re-engages navigation systems upon replenishment to accept queued dispatch tasks.

// OPERATIONAL MODALITIESOPERATOR INTERACTION SYSTEM
MANUAL CONTROLOPERATOR OVERRIDE

Provides direct manual positioning for maintenance, maintenance relocation, payload alignment verification, or exceptional obstacle clearance where autonomy is temporarily suspended.

SYSTEM-SET / AUTONOMOUSAUTONOMOUS DISPATCH

Executes autonomous route tracking between warehouse storage bays, reacting dynamically to pedestrians and stationary obstacles while maintaining adherence to facility speed limits.

Onboard Touchscreen HMI Concept: An integrated local display architecture conceived for on-chassis operator inspection, mode toggling, and e-stop release confirmation directly at the robot.

[09] //SECTIONTechnologies

Technology Stack

Verified technologies associated with the VYOM platform

01 // COMPUTE

NVIDIA Jetson

Hosts high-level perception, vision models, occupancy costmaps, and navigation node coordination.

NVIDIA Jetson
02 // ROBOTICS

ROS 2 Middleware

Pub/sub messaging substrate connecting sensor feeds, coordinate transforms, and velocity commands.

ROS 2
03 // MICROCONTROLLER

ESP32 Controller

Dedicated deterministic execution of motor PID loops, wheel encoders, and hardware e-stop triggers.

ESP32
04 // PERCEPTION

LiDAR & Vision

Planar laser scanning for geometric boundaries paired with camera streams for visual classification.

2D LiDARComputer Vision
[10] //SECTIONEngineering Scope

My Contribution

Individual engineering responsibilities and system development scope

01 //SYSTEM ARCHITECTURE

Defined the overall system structure and interaction between mobility, perception, compute, sensing and software layers.

02 //TECHNOLOGY SELECTION

Worked on selecting and evaluating technologies for compute, navigation, perception and system integration.

03 //AI + PERCEPTION

Contributed to the computer-vision and sensing architecture for people, obstacle, fire and smoke detection.

04 //SYSTEM INTEGRATION

Worked across hardware and software boundaries to define how the robotic platform, compute and sensing subsystems interact.

05 //TECHNICAL DOCUMENTATION

Contributed to architecture, system specifications, component selection and engineering documentation, supporting project maturation for the CRiEYA incubation benchmark.

[11] //SECTIONEngineering Stages

Project Development

Ordered technical progression from initial formulation to hardware development

PROGRESSION // 01
SYSTEM CONCEPT

Formulating functional requirements for autonomous material transport in indoor facilities.

PROGRESSION // 02
ARCHITECTURE

Structuring the dual-tier compute split between high-level Jetson and real-time ESP32.

PROGRESSION // 03
TECHNOLOGY SELECTION

Evaluating LiDAR sensors, vision compute units, motor controllers, and middleware standards.

PROGRESSION // 04
PROTOTYPE / DEVELOPMENT

Advancing the system into hardware fabrication and prototype development stage.

[12] //SECTIONStatus Verification

Current Status

Factual position within the engineering lifecycle

LIFECYCLE STATE:[ IN INCUBATION ]CRiEYA L3 Funding Stage
Concept / Development Stage

VYOM is being developed as an industrial autonomous mobile robot concept, with ongoing work around system architecture, perception, navigation and platform integration.

Selected for the CRiEYA L3 Funding Stage, the project is focused on physical hardware sizing, sensor validation, and software architecture maturation. It is not commercially deployed or industrially validated at scale.

STAGE 01System ConceptDefined
STAGE 02ArchitectureDesigned
STAGE 03Incubation & BuildActive (CRiEYA L3)
STAGE 04Commercial ScaleNot Commenced
// NEXT SYSTEM CASE STUDY
Multi-Agent AI & System Orchestration

SHESH

Personal Multi-Agent AI Companion Concept